Medical-Grade Manufacturing

Orthopedic Surgical Hammers & Mallets

Precision-engineered bone hammers and mallets crafted from high-density Japanese & German stainless steel for orthopedic, joint, and reconstructive surgery.

SURGICAL METALLURGY & CRAFTSMANSHIP

Engineered for Optimal Force Transmission & Ergonomic Control

At Warsi Surgical, our orthopedic mallets and surgical hammers are forged to withstand the heavy mechanical loads required in bone shaping, joint replacement, and osteotomy procedures. Combining 30+ years of forging expertise with modern CNC precision milling, each instrument is perfectly balanced to deliver controlled force without operator fatigue.

Manufactured using high-grade martensitic stainless steel (AISI 420 / 410 grade), our orthopedic hammers offer supreme corrosion resistance, exceptional surface hardness, and non-reflective matte or satin finishes to eliminate glare in surgical theaters.

PRODUCT PORTFOLIO

Standard & Heavy-Duty Surgical Bone Mallets

Browse our wide selection of orthopedic hammers designed for knee, hip, shoulder, trauma, and small-bone reconstructive surgery.

Gerzog Bone Mallet

Heavy-duty orthopedic mallet with lead-filled head for increased weight and controlled impact. Features an ergonomic solid stainless steel handle for joint replacement surgery.

  • Head Weight: 10 oz, 16 oz, 24 oz
  • Overall Length: 190 mm – 240 mm
  • Material: AISI 420 Stainless Steel

Cottle Bone Mallet

Dual-faced lightweight mallet featuring one flat face and one rounded face. Ideal for delicate bone chisels, osteotomes, rhinoplasty, and hand surgery.

  • Head Weight: 300 grams (11 oz)
  • Overall Length: 185 mm
  • Face Diameter: 30 mm

Mead Orthopedic Mallet

Versatile mallet equipped with replaceable autoclavable nylon caps to minimize noise and reduce metal friction when tapping osteotomes.

  • Head Weight: 350 grams
  • Overall Length: 195 mm
  • Facings: Replaceable Teflon/Nylon

Heath Orthopedic Mallet

Solid stainless steel hammer with heavy head construction designed for high-impact orthopedic bone resection and pin insertion.

  • Head Weight: 650 grams (23 oz)
  • Overall Length: 190 mm
  • Handle: Textured Non-Slip Grip

Williger Bone Mallet

Compact, lightweight mallet engineered for pediatric orthopedics, maxillofacial, and delicate hand bone procedures.

  • Head Weight: 140 grams
  • Overall Length: 165 mm
  • Finish: Satin / Anti-Glare

Lucae Surgical Mallet

T-handle or grooved cylindrical handle option designed for controlled axial impact force during spinal and orthopedic surgeries.

  • Head Weight: 250 grams
  • Overall Length: 200 mm
  • Certification: CE & ISO 13485
MANUFACTURING SPECIFICATIONS

Technical Standards & Quality Metrics

Our surgical hammers undergo multi-stage quality assurance compliant with international medical device protocols.

Specification Standard Parameters Testing / Quality Control
Material Composition Japanese SUS 420 J2 / AISI 420 Stainless Steel Spectrometry Chemical Analysis
Rockwell Hardness 48 - 52 HRC Hardness Testing Machine Inspection
Corrosion Resistance Boil Test & Passivation (ASTM F1089) 24-Hour Passivation Process
Sterilization Capability Autoclave Safe (up to 134°C / 273°F) Thermal Deformation Testing
Surface Finishing Satin Anti-Glare, Mirror Polish, or Electro-Plated Microscopic Surface Inspection
Branding Options Laser Etching (Item Code, Lot #, Customer Logo) Optical Character Verification
B2B & OEM SERVICES

Custom Manufacturing for Global Distributors

Warsi Surgical offers extensive original equipment manufacturing (OEM) and private-label contract production for surgical supply distributors, hospital chains, and brand owners across North America, Europe, and Asia-Pacific.

  • Custom Weight & Dimension Specs: Tailor head weights, handle lengths, and balancing to exact surgeon preferences.
  • Private Label Branding: High-precision laser etching for custom brand logos, serial numbers, and barcodes.
  • Bulk Export & Custom Packaging: Pouch packing, sterile tray compatibility, and international export documentation.
Get a Quote
Warsi Surgical OEM Custom Manufacturing Facility
DIRECT FACTORY PRICING

Request Wholesale Pricing & Custom Specs

Partner directly with an ISO-certified surgical instrument factory in Sialkot, Pakistan. Contact our export sales engineering team for instant B2B quotes.